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200-Ton Frame-Type Hydraulic Press from China Suppliers and Factory - High Efficiency and Reliability

Main Machine Part: The main machine part of our hydraulic press includes a robust fuselage, a main cylinder, an ejection cylinder, and a liquid filling device. The fuselage is built with a reinforced welded frame structure made from high-quality steel plates, ensuring exceptional overall rigidity and compressive strength. This makes it a reliable choice among China suppliers and factories.

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Power Mechanism: Our power mechanism features an efficient configuration comprising an oil tank, a high-pressure pump, a low-pressure control system, an electric motor, and various pressure and directional valves. This integrated system provides the necessary power for the hydraulic press while precisely controlling the flow direction, pressure, and flow rate of the hydraulic oil, making it an ideal option for those seeking products from leading suppliers in China.

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Control System: The advanced PLC control system is designed to enhance operational efficiency by enabling two forming processes: constant pressure and constant stroke. It includes a pressure maintenance function and an adjustable time delay feature, allowing for refined control over the working sequence of hydraulic actuators. Our factory takes pride in delivering high-quality hydraulic solutions tailored to meet industry demands.

    Structural Composition

    • Main Machine Part: It includes the fuselage, main cylinder, ejection cylinder and liquid filling device, etc. Among them, the fuselage adopts an integral welded frame structure made of steel plates, which ensures the overall rigidity and compressive strength.
    • Power Mechanism: It is composed of an oil tank, high-pressure pump, low-pressure control system, electric motor, and various pressure valves and directional valves, etc. It provides power for the hydraulic press and controls the flow direction, pressure, and flow rate of the hydraulic oil.
    • Control System: PLC control is mostly adopted, which can realize two forming processes of constant pressure and constant stroke, has a pressure maintaining and time delay function, and the time delay can be adjusted. It can also control the working sequence of the hydraulic actuators.
    • Non-metal processing industry: It can be used for the processing of non-metal parts, such as the pressing of, locks, and hardware parts, the press-fitting of electronic connectors and electrical parts, and related processes in the rubber and mold industries.

    Working Principle

    The mechanical energy is converted into hydraulic energy through the hydraulic pump, and the hydraulic oil enters the cylinder/piston through the hydraulic pipeline. The seals in the cylinder/piston prevent the leakage of hydraulic oil. Finally, the hydraulic oil circulates in the oil tank through the check valve, and the cylinder/piston does work cyclically, converting the hydraulic energy into mechanical energy to achieve various technological actions, such as pressing, stretching, and bending.

    Characteristics

    • Performance Aspect: The pressure and stroke can be adjusted according to the process requirements within the specified range. After the mold is closed, the pressure rises quickly, and it only takes about 1 second to reach the rated pressure. It has a high speed, low energy consumption, low noise, and can also realize the pressure maintaining function.
    • Structural Aspect: The frame-type rack with integral welded steel plates has good rigidity and high compressive strength. The design of the lower-mounted cylinder makes the replacement and cleaning work convenient.
    • Functional Aspect: Various derivative models such as lower ejector, upper ejector, and upper and lower composite ejector can be optionally equipped to meet different production process requirements.

    Application Fields

    • Metal Processing: It is used for processes such as forging, stamping, stretching, bending, and straightening and correction of metal parts, such as the processing of automotive parts, flanges, pulley discs, bushings, bearings, etc.
    • Hardware Manufacturing: It is widely used in the production of hardware products such as watch cases, watchbands, eyeglass frames and their components, photo frames, tableware, nameplates, locks, etc.
    • Other Industries: It is also applied in industries such as composite material molding, powder metallurgy, ceramics, rubber machinery, woodworking machinery, etc. For example, it is used for the hot pressing molding of composite materials and the pressing molding of powder metallurgy.

    Maintenance

    • Daily Maintenance: Check the hydraulic oil level and oil temperature, ensure that the hydraulic oil is clean and there is no leakage. Check whether the connecting bolts of each component are loose and whether the guide rails are well lubricated. Clean the dust and sundries on the surface of the equipment.
    • Regular Maintenance: Replace the hydraulic oil and filter element regularly, and clean the oil tank and filter. Check components such as the cylinder seals, oil pipes, and joints. If there is wear or leakage, replace them in time. Check and maintain the electrical system of the equipment to ensure the normal operation of the electrical components.

    Technique parameter

    Model Units JKS-100/A JKS-200/A JKS-300/A JKS-500/A
    Master cylinder Inhibit the nominal force ton 100 200 300 500
    Deciduate nominal force Mpa 25 22 24 25
    Moving beam maximum stroke mm 110 150 150 150
    Fast unlink speed mm/s 210 170 170 150
    Return speed mm/s 180 120 120 100
    Ejecting cylinder Nominal Pressure ton 3 5 5 10
    Dia. of ejector bar mm φ28 φ28 φ28 φ40
    Ejecting stroke mm 15 15 15 15
    Height of the opening and closing mm 310 350 400 450
    Bolster close height mm 850 900 900 900
    Bolster of M. W. T* Available F-B(Rim) mm 430 500 580 640
    L-R mm 430 520 600 710
    (Between cylinder)
    Overall dimension L-R mm 980 1130 1260 1480
    F-B mm 1150 1120 1340 1520
    Height mm 1930 2180 2340 2300
    Motor power kw 4 5.5 5.5 15
    Weight kg 1800 3600 4300 12400

    Frequently Asked Questions

    What are the primary structural parts of this hydraulic press?

    The hydraulic press consists of the Main Machine Part (fuselage, main cylinder, ejection cylinder, liquid filling device), the Power Mechanism (oil tank, high-pressure pump, control system, electric motor, valves), and the Control System (PLC control).

    How does the working principle of the hydraulic press function?

    It converts mechanical energy into hydraulic energy via a hydraulic pump. The hydraulic oil enters the cylinder/piston through pipelines, and seals prevent leakage. The cylinder/piston does work cyclically, converting hydraulic energy back to mechanical energy for actions like pressing, stretching, and bending.

    What are the main performance characteristics of this equipment?

    It features adjustable pressure and stroke, quick pressure rise (reaching rated pressure in about 1 second after mold closing), high speed, low energy consumption, low noise, and pressure maintaining capabilities.

    In which industries and applications can this hydraulic press be used?

    It is widely used in metal processing (forging, stamping, stretching, automotive parts), hardware manufacturing (watch cases, tableware, locks), and other industries such as composite material molding, powder metallurgy, ceramics, and rubber machinery.

    What daily maintenance is required for the hydraulic press?

    Daily maintenance includes checking the hydraulic oil level and temperature, ensuring no leakage, checking for loose connecting bolts, verifying guide rail lubrication, and cleaning dust and debris from the surface.

    How should regular maintenance be performed?

    Regular maintenance involves replacing hydraulic oil and filter elements, cleaning the oil tank, inspecting cylinder seals, oil pipes, and joints for wear or leaks, and checking the electrical system components for proper operation.

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