China Servo Four-Column Hydraulic Press: Precision Control from Leading Suppliers and Factory
Functions
A servo four-column hydraulic press is a hydraulic mechanical device that uses a servo motor to drive the hydraulic system, achieving precise control of pressure, displacement, and speed. Its main functions include:
1. Pressure Processing
• Stamping, bending, stretching, press-fitting, straightening, flanging, and other forming processes for metal or non-metal materials.
• Capable of achieving high-precision pressure control (e.g., ±1% pressure accuracy), suitable for scenarios requiring high processing precision.
2. Precision Control
• Real-time feedback through servo motors and sensors enables closed-loop control of stroke (displacement), speed, and pressure, with positioning accuracy up to ±0.01mm.
• Supports multi-stage process programming (e.g., segmented pressure application, pressure-holding delay) to meet complex process requirements.
3. High Efficiency and Energy Saving
• The servo system dynamically adjusts the motor speed and power output according to the actual load, saving 30%–70% energy compared to traditional hydraulic presses.
4. Safety and Reliability
• Equipped with safety functions such as overload protection, limit protection, and emergency stop devices to ensure the safety of equipment and operators.
Applications
Servo four-column hydraulic presses are widely used in industrial manufacturing, specifically including:
1. Automotive Industry
• Press-fitting of components (e.g., bearings, gearbox components), sheet metal forming of vehicle bodies, and press-fitting of motor stators.
Case: Precision press-fitting of new energy vehicle motor stators, requiring high pressure accuracy and non-destructive processing.
2. Electronics and Home Appliances
• Stamping and forming of electronic components (e.g., mobile phone casings, computer accessories), and precision component pressing (e.g., screen and frame bonding).
• Stretching and bending of home appliance components (e.g., compressor parts, kitchen and bathroom hardware).
3. Aerospace and Precision Manufacturing
• Precision forming of aerospace components (e.g., titanium alloy structural parts) and high-precision mold testing.
• Pressing and forming of medical devices (e.g., orthopedic implants), requiring aseptic environments and process stability.
4. New Energy Sector
• Processes in lithium battery production such as electrode sheet pressing, cell packaging, and battery module pressing, which demand extremely high pressure uniformity and displacement accuracy.
• Frame pressing and silicon wafer cutting assistance for photovoltaic modules.
5. Other Industries
• Stamping of hardware products (e.g., tableware, locks);
• Material mechanical property testing (e.g., pressure testing, fatigue testing) in research institutions.
Characteristics
Compared with traditional hydraulic presses or mechanical presses, servo four-column hydraulic presses offer the following significant advantages:
1. High-Precision Control
- Pressure Control: Uses a servo motor + ball screw or servo pump control system, with minimal pressure fluctuation and high repeatability accuracy.
- Displacement Control: Real-time position feedback from the servo motor encoder, combined with sensors such as optical gratings, achieves micron-level positioning.
- Speed Control: Stepless speed regulation within 0.1–200 mm/s, suitable for low-speed precision processing and high-speed stamping.
2. Energy Saving and High Efficiency
- Demand-Driven Energy Supply: The servo motor only operates during work, with extremely low standby power consumption, reducing energy consumption by over 50% compared to traditional hydraulic presses.
- Shortened Cycle: Fast response and precise control reduce idle stroke time, improving production efficiency (by 20%–50%).
3. Flexible Production
- Multi-Process Compatibility: Can store multiple process parameters through programming, enabling one-click switching of production tasks.
- Suitable for Small-Batch Customization: No need to replace hardware molds; different product processing can be completed by adjusting parameters.
4. Low Noise and Maintenance Cost
- Low Noise: The servo system operates smoothly, with noise typically below 75 dB, better than traditional hydraulic presses (above 85 dB).
- Simple Maintenance: Simplified hydraulic system, less oil contamination, and extended maintenance cycles.
5. Intelligence and Digitalization
- Real-Time Monitoring: Equipped with a touchscreen human-machine interface, which can display parameters in real time and generate production data reports.
- Fault Diagnosis: The system automatically detects anomalies and prompts alarm information for quick troubleshooting.
- Networking Function: Supports integration with factory MES systems for production data traceability and remote monitoring.
Conclusion
With characteristics such as high precision, energy efficiency, and flexibility, servo four-column hydraulic presses have become important equipment for modern manufacturing upgrades, especially suitable for scenarios with high requirements for processing quality, production efficiency, and environmental protection. With the development of servo technology and industrial automation, their application scope will further expand into more high-end manufacturing fields.
Technique Parameter
| Model | Units | JSSLED-300 | JSSLED-500 | JSSLED-1000 | JSSLED-2000 | JSSLED-3000 | ||
|---|---|---|---|---|---|---|---|---|
| Master cylinder | Inhibit the nominal force | ton | 300 | 500 | 1000 | 2000 | 3000 | |
| Deciduate nominal force | Mpa | 24 | 24 | 24 | 24 | 24 | ||
| Moving beam maximum stroke | mm | 350 | 350 | 400 | 400 | 300 | ||
| Quick downlink speed | mm/s | 230 | 210 | 230 | 230 | 230 | ||
| Working speed | mm/s | 10~18 | 12 | 10~18 | 10~18 | 10~18 | ||
| Return speed | mm/s | 200 | 180 | 200 | 200 | 200 | ||
| Stretching cylinder | Nominal Pressure | ton | 65 | 80 | 100 | 150 | 150 | |
| Dia. of ejector bar | mm | 6-φ26 | 6-φ32 | 6-φ32 | 6-φ38 | 6-φ38 | ||
| Ejecting stroke | mm | 120 | 150 | 150 | 150 | 120 | ||
| First ejecting cylinder | Nominal Pressure | ton | 25 | 30 | 65 | 25 | 25 | |
| Dia. of ejector bar | mm | φ30 | φ40 | 6-φ25 | 6-φ30 | 6-φ30 | ||
| Ejecting stroke | mm | 70 | 70 | 70 | 70 | 70 | ||
| Secondary ejecting cylinder | Nominal Pressure | ton | / | / | 20 | 20 | 30 | |
| Dia. of ejector bar | mm | / | / | φ25 | φ30 | φ30 | ||
| Ejecting stroke | mm | / | / | 105 | 110 | 105 | ||
| Height of the opening and closing | mm | 800 | 800 | 800 | 1000 | 800 | ||
| Bolster close height | mm | 1100 | 1200 | 1560 | 1760 | 800 | ||
| Bolster of M. W. T* Available | F-B(Rim) | mm | 630 | 700 | 1050 | 1360 | 1650 | |
| L-R (Between cylinder) | mm | 590 | 730 | 1050 | 1250 | 1340 | ||
| Over all dimension | L-R | mm | 2090 | 2200 | 3030 | 3560 | 4450 | |
| F-B | mm | 1650 | 1650 | 1650 | 1940 | 3380 | ||
| Height | mm | 3080 | 3250 | 3990 | 4780 | 5640 | ||
| Motor power | kw | 11+18.5 | 15+22 | 22+22 | 30+30 | 30+37 | ||
| Weight | kg | 10000 | 12000 | 30000 | 50000 | 70000 | ||