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China Suppliers Factory Hydraulic Four Column Machine for Pressurized Molding and Metal Processing

Functionality

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Our advanced pressurized molding techniques include impressing, shallow drawing, restriking, model cloning, and trimming, ensuring precision and quality in every process.

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Applications

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Ideal for manufacturing components of eyeglasses, watches, clocks, automobiles, motorcycles, tableware, badges, jewelry, cameras, motors, and electric appliances, our products cater to a wide array of industries. As a leading China supplier and factory, we are committed to delivering exceptional solutions tailored to meet your production needs.

    Product Features

    • Work table has high precision, high rigidity and strong anti-slanting capability, especially suitable for products which need high pressing precision and are not symmetrical.
    • Work table has high speed and work efficiency.
    • Forged and precisely ground oil cylinder, reliable under high pressure.
    • Four columns are made of high strength alloy steel, with surface chrome coated, high antiwear performance.
    • Adopting lower built-in oil cylinder, with compact structure.

    Process Adaptability & Design

    • Strong process adaptability: Suitable for a variety of processes, such as powder product molding, plastic product molding cold (hot) extrusion metal molding, sheet metal stretching, and cross pressing, bending pressing, flanging, and correction, etc.
    • Adjustable pressure and stroke: The working pressure, pressing speed, empty fast down and deceleration stroke range can be adjusted according to process needs.
    • Multiple ejection functions: The lower cylinder provide ejection process, with ejection, delay, automatic return and other functions, which is convenient for the demoulding and removal of workpieces.
    • Compact stable structure: The three-beam four-column structure is compact, and the four-column guidance ensures the motion accuracy and stability of the movable cross beam, and the equipment reliably.

    Application Fields

    • Metal processing industry: Used for cold extrusion, hot extrusion, forging, stamping, bending, flanging and other processes of parts, which can process various complex-shaped metal products.
    • Plastic products industry: Suitable for hot pressing molding of plastic basins, plastic drums, plastic toys and other plastic products, as well as extrusion molding of plastic pipes and other processes.
    • Powder metallurgy field: It can press metal powder or ceramic powder into shape, produce various powder metallurgy parts, ceramic products, etc., such as mechanical parts, electronic components, cutting tools, etc.

    Maintenance and Care

    • Daily maintenance: Operator should check the equipment every day, including whether the connection of each part is firm, whether the lubrication is good, whether there is leakage in the hydraulic system etc., and clean the dust and sundries on the surface of the equipment in time.
    • Regular maintenance: Regularly replace hydraulic oil, clean the oil tank and, check the wear of hydraulic components such as oil pumps, oil cylinders, and valves, and replace the worn parts. At the same time, check and maintain the system to ensure its normal operation.

    Technique Parameter

    Model Units JS-50/A JS-100/A JS-200/A JS-300/A JS-500/A JS-1000/A JS-2000/AA
    Master cylinder Inhibit the nominal force ton 50 100 200 300 500 1000 2000
    Deciduate nominal force Mpa 25 25 22 25 25 24 25
    Moving beam maximum stroke mm 110 110 150 150 150 150 200
    Fast uplink speed mm/s 210 200 160 160 140 120 150
    Working speed mm/s 5~10 5~8 4~8 4~8 3~7 3~8 2~8
    Return speed mm/s 190 180 120 120 100 90 180
    Under ejecting cylinder Nominal Pressure ton 3 3 5 5 10 20 60
    Dia. of ejector bar mm φ28 φ28 φ28 φ28 φ40 φ50 φ80
    Ejecting stroke mm 15 15 15 15 15 20 50
    Upper ejecting cylinder Nominal Pressure ton / / / / / / 30
    Dia. of ejector bar mm / / / / / / φ60
    Ejecting stroke mm / / / / / / 60
    Height of the opening and closing mm 300 320 380 500 550 700 800
    Bolster close height mm 800 820 850 880 1125 1385 1860
    Bolster of M. W. T* Available L-R (Between cylinders) mm 320 345 530 540 650 900 1250
    F-B (Rim) mm 400 430 500 540 750 950 1400
    Over all dimension L-R mm 1000 1030 1330 1360 630 2450 3000
    F-B mm 900 950 1180 1220 1510 1700 2000
    Height mm 1380 1420 1630 1680 1990 2670 3760
    Motor power kw 4 4 5.5 5.5 15 18.5 45
    Weight kg 1500 1800 2800 3800 7800 18370 45000

    Frequently Asked Questions

    Q1: What are the primary applications of the JS Under Cylinder Type Hydraulic Machine?

    A1: This machine is highly versatile and used in the metal processing industry (for cold/hot extrusion, forging, stamping, bending), the plastic products industry (for hot pressing and extrusion molding), and the powder metallurgy field (for pressing metal or ceramic powders).

    Q2: Why is the lower built-in oil cylinder design beneficial?

    A2: The lower built-in oil cylinder design provides a highly compact structure. Additionally, it enables multiple ejection functions (such as ejection, delay, and automatic return) that facilitate the easy demoulding and removal of workpieces.

    Q3: How does the four-column structure contribute to machining accuracy?

    A3: The three-beam four-column structure is made of high-strength alloy steel with a chrome-coated surface. The four-column guidance system ensures high motion accuracy and anti-slanting stability for the movable crossbeam, making it ideal for asymmetrical products.

    Q4: Can the pressure and stroke of this hydraulic machine be adjusted?

    A4: Yes, the working pressure, pressing speed, fast down speed, and deceleration stroke range can all be adjusted to suit different production processes and requirements.

    Q5: What daily maintenance is required for this hydraulic machine?

    A5: Operators should conduct daily inspections to ensure all connections are tight, lubrication is sufficient, and the hydraulic system is free from leaks. Accumulations of dust and debris on the machine surface should also be cleaned promptly.

    Q6: What regular maintenance procedures should be followed?

    A6: Regular maintenance involves periodically replacing the hydraulic oil, cleaning the oil tank, and inspecting hydraulic components (such as oil pumps, cylinders, and valves) for wear. Any worn parts should be replaced immediately to ensure system reliability.

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