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China Suppliers Factory JSFTWIN Sulfuration Foam Thermo-Forming Machine for Plastic Floor Production

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Application Fields 

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• Home Applications: Our plastic floor molding machines are perfect for producing a variety of plastic flooring for residential spaces, including PVC floors and stone plastic floors. As a leading China supplier, we ensure high-quality products that enhance your home's aesthetics and comfort.

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• Commercial Applications: In commercial settings like shopping malls, supermarkets, office buildings, and hotels, our plastic flooring solutions are widely used. These products, manufactured in our state-of-the-art factory, boast exceptional beauty, wear resistance, and easy cleaning, making them ideal for high-traffic areas.

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• Industrial Applications: For industrial environments such as factories and warehouses, our plastic floors meet stringent requirements. Our molding machines produce floors with essential properties like anti-static, skid resistance, and corrosion resistance. Trust our China-based factory as your reliable supplier for durable and functional flooring solutions.

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    Product Details

    Working Principle

    Extrusion molding principle: Through the rotation of the screw in the extruder, the raw materials such as plastic pellets are conveyed, compacted, melted, and plasticized in the barrel, making them into a uniform melt with certain fluidity. Then, under the extrusion of the screw, the melt is extruded through the specific shape of the mold, forming the plastic floor's billet, which is then cooled and shaped in subsequent processes to obtain the plastic floor product.

    Calendering molding principle: The plastic melt that has been plasticized is fed into a set of relatively rotating rolls, and through the compression and stretching action of the rolls, the melt is extended on the surface of the rolls into a plastic film or sheet with a certain thickness and width. After cooling, traction, and other processes, it becomes a finished plastic floor.

    JSFTWIN Sulfurationfoam Thermo-Forming Machine (2)
    JSFTWIN Sulfurationfoam Thermo-Forming Machine (3)
    JSFTWIN Sulfurationfoam Thermo-Forming Machine (1)

    Structural Composition

    Extrusion system: Consisting of a hopper, screw, barrel, etc., it is responsible for the conveying, melting, and extrusion of raw materials.

    Mold system: Includes extrusion molds or calendering molds, which determine the shape, size, and surface pattern of the plastic floor.

    Cooling system: Usually includes a cooling water tank, cooling rolls, etc., which are used to cool and shape the plastic floor after extrusion or calendering.

    Traction system: Consisting of traction rolls, traction motors, etc., it is used to pull the formed plastic floor out of the mold and control its conveying speed.

    Cutting system: Generally includes cutting tools, cutting motors, etc., which are used to cut the plastic floor according to the set length or size.

    Technique Parameter

    Model Units JSF-120×2F JSF-300×2F JSF-500×2F JSF-650×2F JSF-1000×2F
    Nominal Pressure ton 120 300 500 650 1000
    Heating plate specifications mm 560*1000*45 760*1000*45 1050*1050*45 1400*1400*50 1450*1450*60
    Heating plate unit area pressure Mpa 3 3.3 2.7 3.3 4.8
    Heating plate spacing mm 75 75 70 65 80
    Number of layers Layer 10 10 12 10 10
    Piston's largest travel mm 700 700 800 650 700
    The maximum pressure of liquid Mpa 16 16 19 20 20
    The maximum pressure of steam Mpa 1 1 1 1 1
    Electrical power kw 15 19 19 26 47
    Size appearance mm 5600*1100*3100 5600*1100*3100 5300*1100*3550 6300*1400*3850 8400*1450*4250
    Weight Kg 20000 33000 45000 81000 90000
    JSFTWIN Sulfurationfoam Thermo-Forming Machine (4)

    Frequently Asked Questions

    What is the extrusion molding principle of this machine?

    Through the rotation of the screw in the extruder, raw materials such as plastic pellets are conveyed, compacted, melted, and plasticized in the barrel, making them into a uniform melt with certain fluidity. Under the extrusion of the screw, the melt is extruded through the specific shape of the mold, forming the plastic floor's billet, which is then cooled and shaped.

    How does the calendering molding principle work?

    The plasticized melt is fed into a set of relatively rotating rolls. Through the compression and stretching action of the rolls, the melt is extended on the surface of the rolls into a plastic film or sheet with a certain thickness and width. After cooling, traction, and other processes, it becomes a finished plastic floor.

    What are the core systems included in the structural composition?

    The machine is composed of five main systems: the extrusion system (hopper, screw, barrel), the mold system (extrusion or calendering molds), the cooling system (cooling water tank, cooling rolls), the traction system (traction rolls, traction motors), and the cutting system (cutting tools, cutting motors).

    What is the nominal pressure range across the different models?

    The nominal pressure varies by model: JSF-120×2F has a pressure of 120 tons, JSF-300×2F is 300 tons, JSF-500×2F is 500 tons, JSF-650×2F is 650 tons, and the largest model JSF-1000×2F reaches 1000 tons.

    What are the electrical power requirements for these models?

    The electrical power requirements range from 15 kw (for the JSF-120×2F model), 19 kw (for the JSF-300×2F and JSF-500×2F models), 26 kw (for the JSF-650×2F model), up to 47 kw (for the JSF-1000×2F model).

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